Introduction

PPR pipe fitting crossovers are essential components in modern plumbing systems. IFAN delivers factory-direct quality that meets international standards. Our crossover fittings ensure reliable water distribution in residential and commercial projects.

What Are PPR Pipe Fitting Crossovers?

PPR crossover fittings connect perpendicular pipes without interference. They allow two pipes to cross paths while maintaining separate flow channels. This design prevents water mixing between different supply lines.

The crossover structure features four connection points. Two pipes pass through horizontally. Two additional pipes connect vertically. This configuration maximizes space efficiency in complex piping layouts.

IFAN Factory Direct Advantages

Superior Manufacturing Process

IFAN produces PPR crossovers using advanced injection molding technology. Our factory maintains strict quality control standards. Each fitting undergoes pressure testing before packaging.

Raw materials come from trusted suppliers only. We use virgin PPR resin for optimal strength. Chemical resistance remains consistent throughout the product lifespan.

Cost-Effective Pricing

Factory direct sales eliminate middleman markups. Customers receive competitive wholesale pricing. Bulk orders qualify for additional discounts.

Our pricing structure remains transparent. No hidden fees or surprise charges. Volume discounts start at 100-piece orders.

Technical Specifications

Material Properties

• Material: Virgin PPR (Polypropylene Random Copolymer)
• Working Temperature: -10°C to 95°C
• Working Pressure: PN10, PN16, PN20, PN25
• Connection Type: Socket fusion welding
• Color: White, Green (standard)

Available Sizes

Common crossover sizes include:

• 20mm x 20mm x 20mm x 20mm
• 25mm x 25mm x 25mm x 25mm
• 32mm x 32mm x 32mm x 32mm
• 40mm x 40mm x 40mm x 40mm
• 50mm x 50mm x 50mm x 50mm

Custom sizes available upon request. Engineering drawings required for non-standard dimensions.

Installation Guidelines

Preparation Steps

Clean all pipe ends thoroughly. Remove debris and contamination. Mark insertion depth on pipes. Heat fusion equipment to proper temperature.

Ensure pipes are cut square. Uneven cuts create weak joints. Use proper PPR pipe cutters only.

Fusion Welding Process

1. Heat pipe end and fitting socket simultaneously
2. Insert pipe to marked depth quickly
3. Hold joint motionless for cooling period
4. Allow complete cooling before pressure testing

Proper heating time varies by pipe diameter. Refer to IFAN installation manual for specific timing charts.

Quality Control Checks

Visual inspection reveals proper weld formation. Uniform bead around joint circumference indicates success. No gaps or voids should be visible.

Pressure testing validates joint integrity. Use 1.5 times working pressure for 30 minutes minimum. No pressure drop indicates successful installation.

Applications and Uses

Residential Plumbing

Hot and cold water distribution systems benefit from crossover fittings. Kitchen and bathroom layouts often require complex routing. Crossovers enable efficient space utilization.

Radiant heating systems use crossovers frequently. Multiple zones require separate supply and return lines. Crossovers maintain proper flow separation.

Commercial Projects

Large buildings need sophisticated piping networks. Crossovers simplify routing in mechanical rooms. Space constraints make crossovers essential.

Hotels and hospitals require redundant water systems. Crossovers enable backup line installation. Emergency water supplies remain isolated until needed.

Industrial Applications

Manufacturing facilities use crossovers for process water systems. Chemical resistance makes PPR suitable for various applications. Temperature stability handles industrial requirements.

Food processing plants require sanitary piping solutions. PPR crossovers meet food-grade standards. Easy cleaning maintains hygiene requirements.

Quality Assurance

Testing Standards

IFAN crossovers comply with international standards:

• ISO 15874 (PPR pipe systems)
• DIN 8077/8078 (German standards)
• ASTM F2389 (American standards)
• GB/T 18742 (Chinese national standard)

Each production batch undergoes rigorous testing. Pressure resistance, temperature cycling, and chemical compatibility are verified.

Certification Documents

Quality certificates accompany every shipment. Material test reports available upon request. Third-party laboratory testing validates performance claims.

ISO 9001 certification ensures consistent manufacturing processes. Regular audits maintain quality system effectiveness.

Customization Services

Design Flexibility

IFAN offers custom crossover configurations. Non-standard angles accommodate unique project requirements. Engineering support helps optimize designs.

CAD drawings assist with project planning. 3D modeling services available for complex layouts. Technical consultation ensures proper selection.

Manufacturing Capabilities

Advanced molding equipment handles custom tooling. Prototype development validates new designs. Small batch production serves specialty markets.

Lead times vary by complexity. Standard modifications ship within two weeks. Complex custom designs may require additional time.

Ordering Information

Product Codes

Standard crossovers use systematic part numbering:

• IFAN-CR-20: 20mm crossover
• IFAN-CR-25: 25mm crossover
• IFAN-CR-32: 32mm crossover

Custom products receive unique part numbers. Technical drawings specify exact dimensions.

Packaging Options

Standard packaging includes protective wrapping. Bulk orders use industrial packaging. Custom labeling available for distributor requirements.

Export packaging meets international shipping standards. Proper documentation accompanies all shipments.

Technical Support

Installation Assistance

IFAN provides comprehensive installation support. Technical hotline available during business hours. Video tutorials demonstrate proper techniques.

On-site training programs available for large projects. Certified instructors ensure proper installation practices.

Warranty Coverage

Standard warranty covers manufacturing defects. Material failures receive full replacement coverage. Installation defects require proper documentation.

Extended warranty programs available for commercial projects. Service contracts include regular inspection schedules.

Conclusion

IFAN PPR pipe fitting crossovers deliver reliable performance at competitive prices. Factory direct sales ensure cost-effective solutions. Quality manufacturing meets international standards.

Technical support and customization services provide comprehensive project solutions. Contact IFAN today for detailed quotations and technical specifications.

Visit ifanpro.com for complete product catalogs and technical resources. Our team stands ready to support your next piping project.